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There is a worldwide interest in the research of various alternative fuels for automotive engines for the purpose of reduction of CO2 and toxically harmful exhaust emissions. Coal-bed gas, the main component of which is methane, has been considered an attractive alternative fuel for combustion engines due to its abundant resources, high hydrogen-carbon ratios and very low soot formation tendency. The composition of available coal-bed gas, however, can vary considerably, and this has made its combustion stability difficult to control in conventional spark ignition engines. To overcome the problem, a combustion system with a swirl chamber connected to the main combustion chamber through an orifice has been developed for the use of coal-bed gas in spark ignition engines, and the corresponding combustion process has been studied using a developed combustion model involving flame kernel formation and flame front propagation.

Liquefied alternative fuels offer great potential benefits in reducing exhaust emissions and improving fuel economy of automotive engines. In order to achieve the best performance of the engine running with such fuels, it is critical to have an appropriate fuel system. In the present work, a new electronically controlled common-rail injection system has been specially designed and tested for the direct injection of liquefied alternative fuels, since a conventional pump-line-injector injection system in the conventional diesel engine was not suitable for the purpose. Experimental work has been carried out to examine and improve matching of the fuel injection system on a new fuel injection pump test bench. The preliminary engine bench test has demonstrated that this arrangement meets the requirement for the operating characteristics of a fuel injection system in a direct injection diesel engine operating with dimethyl ether (DME).

With boosted HCCI operation on gasoline using residual gas trapping, the amount of residuals was found to be of importance in determining the boundaries of stable combustion at various boost pressures. This paper represents a development of this approach by concentrating on the effects of inlet valve events on the parameters of boosted HCCI combustion with residual gas trapping. It was found that an optimum inlet valve timing could be found in order to minimize NOx emissions. When the valve timing is significantly advanced or retarded away from this optimum, NOx emissions increase due to the richer air / fuel ratios required for stable combustion. These richer conditions are necessary as a result of either the trapped residual gases becoming cooled in early backflow or because of lowering of the effective compression ratio. The paper also examines the feasibility of using inlet valve timing as a method of controlling the combustion phasing for boosted HCCI with residual gas trapping.

The application of Homogeneous Charge Compression Ignition (HCCI) combustion to naturally aspirated engines has shown a much reduced usable load range as compared to spark ignition (SI) engines. The approach documented here applies inlet charge boosting to gasoline HCCI operation on an engine configuration that is typical for SI gasoline engines, in conjunction with residual gas trapping. The latter helps to retain the benefits of much reduced requirement for external heating. In the present work, the achievable engine load range is controlled by the level of boost pressure while varying the amount of trapped residual gas. In addition, it was found that there is a maximum amount of boost that can be applied without intake heating for any given amount of trapped residuals. NOx emissions decrease with increasing amounts of trapped residual.

Negative valve overlapping is widely used for trapping residual burned gas within the cylinder to enable controlled Homogeneous Charge Compression Ignition (HCCI). HCCI has been shown as a promising combustion technology to improve the fuel economy and NOx emissions of gasoline engines. While the importance of in-cylinder flow in the fuel and air mixing process is recognised, the characteristics of air motion with specially designed valve events having reduced valve lift and durations associated with HCCI engines and their effect on subsequent combustion are not yet fully understood. This paper presents an investigation in an optical engine designed for HCCI combustion using EGR trapping. PIV techniques have been used to measure the in-cylinder flow field under motored conditions and a quantitative analysis has been carried out for the flow characterisation with comparison made against the flow in the same engine with conventional valve strategies for SI combustion.

The major characteristics of the combustion in Homogeneous Charge Compression Ignition (HCCI) engines, irrespective of the technological strategy used to enable the ‘controlled auto-ignition’, are that the mixture of fuel and air is preferably premixed and largely homogeneous. Ignition tends to take place simultaneously at multiple points and there is no bulk flame propagation as in conventional spark-ignition (SI) engines. This paper presents an experimental study of flame development in an optical engine operating in HCCI combustion mode. High resolution and high-speed charge coupled device (CCD) cameras were used to take images of the flame during the combustion process. Fuels include gasoline, natural gas (NG) and hydrogen addition to NG all at stoichiometric conditions, permitting the investigation of combustion development for each fuel. The flame imaging data was supplemented by simultaneously recorded in-cylinder pressure data.

Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.

n-butanol has been recognized as a promising alternative fuel for gasoline and may potentially overcome the drawbacks of methanol and ethanol, e.g. higher energy density. In this paper, the spray characteristics of gasoline and n-butanol have been investigated using a high pressure direct injection injector. High speed imaging and Phase Doppler Particle Analyzer (PDPA) techniques were used to study the spray penetration and the droplet atomization process. The tests were carried out in a high pressure constant volume vessel over a range of injection pressure from 60 to 150 bar and ambient pressure from 1 to 5 bar. The results show that gasoline has a longer penetration length than that of n-butanol in most test conditions due to the relatively small density and viscosity of gasoline; n-butanol has larger SMD due to its higher viscosity. The increase in ambient pressure leads to the reduction in SMD by 42% for gasoline and by 37% for n-butanol.

Cold start is a critical operating condition for diesel engines because of the pollutant emissions produced by the unstable combustion and non-performance of after-treatment at lower temperatures. In this research investigation, a light-duty turbocharged diesel engine equipped with a common rail injection system was tested on a transient engine testing bed to study the starting process in terms of engine performance and emissions. The engine (including engine coolant, engine oil and fuel) was soaked in a cold cell at −7°C for at least 8 hours before starting the test. The engine operating parameters such as engine speed, air/fuel ratio, and EGR rate were recorded during the tests. Pollutant emissions (Hydrocarbon (HC), NOx, and particles both in mode of nucleation and accumulation) were measured before and after the Diesel Oxidation Catalyst (DOC). The results show that conversion efficiency of NOx was higher during acceleration period at −7°C start than the case of 20°C start.

Automotive engines especially turbocharged diesel engines produce higher level of emissions during transient operation than in steady state. In order to improve understanding of the engine transients and develop advanced technologies to reduce the transient emissions, the engine researchers require accurate data acquisition and appropriate post-processing techniques which are capable of dealing with noise and synchronization issues. Four alternative automated methods namely FFT (Fast Fourier Transform), low-pass, linear and zero-phase filters were implemented on in-cylinder pressure. The data of each individual cycle was compared and analyzed for the suitability of combustion diagnostic. FFT filtering was the best suited method since it eliminated most pressure fluctuation and provided smooth rate of heat release profiles for each cycle.

A study of Multiple Premixed Compression Ignition (MPCI) with heavy naphtha is performed on a light-duty single cylinder diesel engine. The engine is operated at a speed of 1600rpm with the net indicated mean effective pressure (IMEP) from 0.5MPa to 0.9MPa. Commercial diesel is also tested with the single injection for reference. The combustion and emissions characteristics of the heavy naphtha are investigated by sweeping the first (−200 ∼ −20 deg ATDC) and the second injection timing (−5 ∼ 15 deg ATDC) with an injection split ratio of 50/50. The results show that compared with diesel combustion, the naphtha MPCI can reduce NOx, soot emissions and particle number simultaneously while maintaining or achieving even higher indicated thermal efficiency. A low pressure rise rate can be achieved due to the two-stage combustion character of the MPCI mode but with the penalty of high HC and CO emissions, especially at 0.5MPa IMEP.

Stoichiometric dual-fuel compression ignition (SDCI) combustion has superior potential in both emission control and thermal efficiency. Split injection of diesel reportedly shows superiority in optimizing combustion phase control and increasing flexibility in fuel selection. This study focuses on split injection strategies in SDCI mode. The effects of main injection timing and pilot-to-total ratio are examined. Combustion phasing is found to be retarded in split injection when overmixing occurs as a result of early main injection timing. Furthermore, an optimised split injection timing can avoid extremely high pressure rise rate without great loss in indicated thermal efficiency while maintaining soot emission at an acceptable level. A higher pilot-to-total ratio always results in lower soot emission, higher combustion efficiency, and relatively superior ITE, but improvements are not significant with increased pilot-to-total ratio up to approximately 0.65.

Using EGR instead of throttle to control the load of a stoichiometric dual-fuel dieseline (diesel and gasoline) compression ignition (SDCI) engine with three-way catalyst (TWC) aftertreatment is considered a promising technology to address the challenges of fuel consumption and emissions in future internal combustion engines. High-speed imaging is used to record the flame signal in a single-cylinder optical engine with a PFI+DI dual injection system. The premixed blue flame is identified and separated using green and blue channels in RGB images. The effects of injection timing on SDCI combustion are studied. An earlier injection strategy is found to be ideal for soot reduction; however, the ignition-injection decoupling problem results in difficulties in combustion control. It is also found that a split injection strategy has advantages in soot reduction and thermal efficiency.

Transient operation is frequently used by vehicle engines and the exhaust emissions from the engine are mostly higher than those under the steady station. An experimental study has been conducted to investigate the effect of various valve timings and spark timings on combustion characteristics and particle emissions from a modern 3.0-liter Gasoline Direct Injection (GDI) passenger car engine. The transient condition was simulated by load increase from 5% to 15% at a constant engine speed with different settings of valve timings and spark timings. The transient particle emission measurement was carried out by a Cambustion DMS500 particulate analyser. The combustion characteristics of the engine during transient operation including cycle-by-cycle combustion variations were analyzed. The time-resolved particle number, particulate mass and particle size distribution were compared and analyzed between different engine settings.

Biodiesel is an oxygenated alternative fuel made from vegetable oils and animal fats via transesterification and the feedstock of biodiesel is diverse and varies between the local agriculture and market scenarios. Use of various feedstock for biodiesel production result in variations in the fuel properties of biodiesel. In this study, biodiesels produced from a variety of real world feedstock was examined to assess the performance and emissions in a light-duty engine. The objective was to understand the impact of biodiesel properties on engine performances and emissions. A group of six biodiesels produced from the most common feedstock blended with zero-sulphur diesel in 10%, 30% and 60% by volume are selected for the study. All the biodiesel blends were tested on a light-duty, twin-turbocharged common rail V6 engine. Their gaseous emissions (NOx, THC, CO and CO2) and smoke number were measured for the study.

Little research has been done on spray characteristics of 2,5-dimethylfuran (DMF), since the breakthrough in its production method as an alternative fuel candidate. In this paper, the spray characteristics of pure fuels (DMF, Isooctane) and DMF-Isooctane blends under different ambient pressures (1 bar, 3 bar and 7 bar) and injection pressures (50 bar, 100 bar and 150 bar) were studied using Phase Doppler Particle Analyzer (PDPA) and high speed imaging. Droplet velocity, size distribution, spray angle and penetration of sprays were examined. Based on the results, DMF had larger SMD and penetration length than isooctane. The surface tension of fuel strongly influenced spray characteristics. Increasing the surface tension by 26 % resulted in 12 % increase in SMD. Higher ambient pressure increased the drag force, but SMD was not influenced by the increased drag force. However, the increased ambient pressure reduced the injection velocity and We number resulting in higher SMD.

The near-field diesel spray process in diesel engines is the intermediate one that connects the in-nozzle flow with far field spray process and high-speed imaging techniques with high-quality temporal and spatial resolution are required in order to record this short process (< 300 μs). In this study, a high-speed charge-coupled-device (CCD) camera with the speed of up to 1,000,000 fps was used to study the near-field spray process for a diesel injector with different nozzle diameters. The tests were carried out in a constant volume vessel over a range of injection pressure and ambient pressure in non-evaporating conditions. The observed zone of the spray was where penetration length is less than 18 mm. The development of spray penetration length against time after start of injection (ASOI) was used to evaluate the spray process. The significant difference on spray penetration length development is found when the nozzle diameter varied.

The cold start performance of a diesel engine has been receiving more attention as the European Commission emission regulations directed to include cold start emissions in the legislative emission driving cycles. The cold start performance of diesel engines is influenced by the ambient temperature conditions, engine design, fuel, lubricant and engine operating conditions. The present research work investigates the effect of cold ambient conditions on the diesel engine's performance and the exhaust emission (gaseous and particulate emissions) characteristics during the cold start and followed by idle. The engine startability and idling tests were carried out on the latest generation of diesel engine in a cold cell at various ambient temperatures ranging between +20°C and −20°C. Higher fuel consumption and peak speed were observed at very cold ambient compared to those at normal ambient during the cold start.

The large eddy simulation (LES) with Volume of Fluid (VOF) interface tracking method in Ansys-FLUENT has been used to study the effects of nozzle hole geometrical parameters on gasoline direct injection (GDI) fuel injectors, namely the effect of inner hole length/diameter (L/D) ratio and counter-bore diameters on near field spray characteristics. Using iso-octane as a model fuel at the fuel injection pressure of 200 bar, the results showed that the L/D ratio variation of the inner hole has a more significant influence on the spray characteristics than the counter-bore diameter variation. Reducing the L/D ratio effectively increases the mass flow rate, velocity, spray angle and reduces the droplet size and breakup length. The increased spray angle results in wall impingements inside the counter-bore cavity, particularly for L/D=1 which can potentially lead to increased deposit accumulation inside fuel injectors.

Gasoline Direct Injection (GDI) vehicles now make up the majority of European new car sales and a significant share of the existing car parc. Despite delivering measurable engine efficiency benefits, GDI fuel systems are not without issues. Fuel injectors are susceptible to the formation of deposits in and around the injector nozzles holes. It is widely reported that these deposits can affect engine performance and that different fuels can alleviate the buildup of those deposits. This project aims to understand the underlying mechanisms of how deposit formation ultimately leads to a reduction in vehicle performance. Ten GDI fuel injectors, with differing levels of coking were taken from engine testing and consumer vehicles and compared using a range of imaging and engine tests. At the time of writing, a new GDI engine test is being developed by the Co-ordinating European Council (CEC) to be used by the fuel and fuel additive industry.